Surface Engineering
A components surface determines its properties of interacting with the environment, independently if it is solid (friction on another component), fluid (heat transfer in a heat exchanger) or a mixture of phases (wetting behavior). The properties of the surfaces that give a component a specific function have been studied at the Institute of Particle Process Engineering for more than 10 years. The plastic deformation of a surface due to single cold sprayed particles and high pressure water jets is investigated by numerical and experimental methods. A strong focus of our research lays on the surface characterization. With Scanning Electron Microscopy and Scanning Probe Imaging surface topographies are analyzed precisely. By nanoindentation the mechanical properties of a component close to its surface can be obtained at temperatures up to 800°C. Another focus is on the characterization of the interaction between particles or droplets and surfaces, related to the surface morphology.
Team
Research Areas
Research projects
Modification of ceramic porous surfaces with fine particles via gas-dynamic cold spraying
November 11, 2024
Contact: Olha Aleksieieva
Funding: Philipp Schwartz Initiative of the Alexander von Humboldt Foundation
Research and testing of concepts for model-based control of particle technology processes
January 2, 2023
Contact: Yannik Sinnwell
Funding: DFG
Strukturierung von Bauteiloberflächen durch Aufbringung feindisperser Partikeln
August 1, 2020
Contact: Mustafa Bozoglu
Funding: DFG - B03 im SFB 926 Bauteiloberflächen: "Morphologie auf der Mikroskala"
CRC 926 subproject A08: Dynamic interactions of particles with wetted structured component surfaces
February 20, 2020
Contact: David Strohner
Funding: DGF - A08 within CRC 926 - funding period 3
Completed Research Projects
Entwicklung eines Verfahrens zur Oberflächenbeschichtung chemischer Anlagen mit Partikeln
July 1, 2017
Contact: Sergiy Antonyuk
Funding: BMBF
Modellierung der Partikelhaftung und Reibung
June 30, 2015
Contact: Jürgen Hartmüller
Funding: DGF - SFB 926
Dynamische Wechselwirkungen von Partikeln und Tropfen mit strukturierten Bauteiloberflächen
June 1, 2015
Contact: Fabian Krull
Funding: A08 im SFB 926 - Förderperiode 2
Recent Publications
Aleksieieva O., Bozoglu M., Tretiakov P., Toporov A., Antonyuk S.: Coating of refractory surfaces with fine TiO2 particles via gas-dynamic cold spraying, Coatings (2024); 14(9):1151 https://doi.org/10.3390/coatings14091151
Zhu, T., Smaga, M., Bozoglu, M., Sala, S. T., Kashaev, N., Antonyuk, S., Beck, T.: Bending fatigue behavior of metastable and stable austenitic stainless steels with different surface morphologies, Fatigue & Fracture of Engineering Materials & Structures, (2024) https://10.22541/au.171238801.14221486/v1
Aleksieieva, O., Bozoglu, M., Tretiakov, P., Toporov, A., Antonyuk, S. (2024): Modification of the Surface of Refractory Materials by Cold Gas-Dynamic Spraying. In: J. A. O. Barros et al. (Eds.) Modern Building Materials, Structures and Techniques, Chapter 6, Springer, https://doi.org/10.1007/978-3-031-44603-0_32
Antonyuk, S., Bozoglu, M., Ripperger, S. (2024): Creating Surface Morphologies by Cold Spraying. In: Aurich, J.C., Hasse, H. (eds) Component Surfaces. Springer Series in Advanced Manufacturing. Springer, Cham. https://doi.org/10.1007/978-3-031-35575-2_6
Thielen, S., Antonyuk S., Aurich, J. C., Beck, T., Hasse, H., Kopnarski, M., Magyar, B., Sauer, B. & M. Smaga (2024): Manufacturing-Morphology-Property Relationships for Rotating Shaft Sealing Systems. In: Aurich, J.C., Hasse, H. (eds) Component Surfaces. Springer Series in Advanced Manufacturing. Springer, Cham. https://doi.org/10.1007/978-3-031-35575-2_14
Beck, T., Smaga, M., Antonyuk, S., Eifler, D., Müller, R., Urbassek, H. M. & T. Zhu (2024): Influence of Manufacturing and Load Conditions on the Phase Transformation and Fatigue of Austenitic Stainless Steels. In: Aurich, J.C., Hasse, H. (eds) Component Surfaces. Springer Series in Advanced Manufacturing. Springer, Cham. https://doi.org/10.1007/978-3-031-35575-2_11
Antonyuk, S. (2024): Microstructuring of component surfaces with fine particles by cold spraying. In: J. A. O. Barros et al. (Eds.) Modern Building Materials, Structures and Techniques, Chapter 6, Springer, https://doi.org/10.1007/978-3-031-44603-0_6
Ulber, R., Antonyuk, S., Aurich, J.C., Beck, T., Bozoglu, M., von Freymann, G., Kieren-Ehses, S., Müller-Renno, C., Muffler, K., Schmeckebier, A., Schönecker, C., Seewig, J., Smaga, M., Stiefelmaier, J., Strieth, D., Zayed, A., Ziegler C. & Sebastian Zimmermann (2024): Manufacturing-Morphology-Property Relationships for Biofilms. In: Aurich, J.C., Hasse, H. (eds) Component Surfaces. Springer Series in Advanced Manufacturing. Springer, Cham. https://doi.org/10.1007/978-3-031-35575-2_17
Krull, F., Strohner, D., Hering-Stratemeier, J., von Freymann, G., Antonyuk, S.: Measurements of micro particle rotation by applying marking points using additive manufacturing tools, Advanced Powder Technology 34 (2023) 104218 https://doi.org/10.1016/j.apt.2023.104218
Strohner D., Antonyuk, S.: Experimental and numerical determination of the lubrication force between a spherical particle and a micro-structured surface, Advanced Powder Technology 34 (2023) 104173, https://doi.org/10.1016/j.apt.2023.104173
de Payrebrune, K. M., Schönecker, C., Antonyuk, S., Bilz, R., Krull, F., Noichl, I., Ripperger, S. & D. Strohner (2024): Interactions Between Particles and Surfaces. In: Aurich, J.C., Hasse, H. (eds) Component Surfaces. Springer Series in Advanced Manufacturing. Springer, Cham. https://doi.org/10.1007/978-3-031-35575-2_8
Aleksieieva, O., Dereviankina, L., Breuninger, P., Bozoglu, M., Tretiakov, P., Toporov, A., Antonyuk, S.: Simulation of particle interaction with surface microdefects during cold gas-dynamic spraying, Coatings 12(9) (2022) 1297, https://doi.org/10.3390/coatings12091297
Krull, F., Mathy, J., Breuninger, P., Antonyuk, S.: Influence of the surface roughness on the collision behavior of fine particles in ambient fluids, Powder Technology 392 (2021), 58-68, https://doi.org/10.1016/j.powtec.2021.06.051.
Thielen, S., Breuninger, P., Hotz, H., Burkhart, H., Schollmayer, T., Sauer, B., Antonyuk, S., Kirsch, B., Aurich, J.: Improving the tribological properties of radial shaft seal countersurfaces using experimental micro peening and classical shot peening processes, Tribology International 155 (2021) 106764, https://doi.org/10.1016/j.triboint.2020.106764
Elsayed, O., Kirsch, R., Krull, F., Antonyuk, S., and Osterroth, S.: Pore-scale simulation of the interaction between a single water droplet and a hydrophobic wire mesh screen in diesel, Fluids 6 (9), (2021), 319, https://doi.org/10.3390/fluids6090319.
P. Breuninger, F. Krull, K. Huttenlochner, C. Müller-Reno, C. Ziegler, R. Merz, M. Kopnarski, S. Antonyuk: Microstructuring of steel surfaces via cold spraying with 316L particles for studying the particle-wall collision behavior, Surface and Coatings Technology (2019), Available online 08.10.2019, https://doi.org/10.1016/j.surfcoat.2019.125054
P. Breuninger, F. Krull, S. Buhl, A. Binder, R. Merz, M. Kopnarski, B. Sachweh, S. Antonyuk: Microstructuring of Titanium Surfaces with Plasma Modified Titanium Particles by Cold Spraying; Particuology 44 (2019), 90-104, https://doi.org/10.1016/j.partic.2018.08.002
F. Krull, R. Hesse, P. Breuninger, S. Antonyuk: Impact behaviour of microparticles with microstructured surfaces: Experimental study and DEM simulation, Chemical Engineering Research and Design 135 ( 2018), 175-184, https://doi.org/10.1016/j.cherd.2018.05.033
P. Breuninger, D. Weis, I. Behrendt, P. Grohn, F. Krull, S. Antonyuk: CFD-DEM simulation of fine particles in a spouted bed apparatus with a Wurster tube, Particuology 42 (2019), 114-125, https://doi.org/10.1016/j.partic.2018.03.015
C. Schlegel, J. Chodorski, M. Huster, N. Davoudi, K. Huttenlochner, M. Bohley, I. Reichenbach, S. Buhl, P. Breuninger, C. Müller-Renno, C. Ziegler, J. Aurich, S. Antonyuk, R. Ulber: Analyzing the Influence of Microstructured Surfaces on the Lactic Acid Production of Lactobacillus delbrueckii lactis in a flow-through cell system, Engineering in Life Sciences 8 (2017), 865-873, https://doi.org/10.1002/elsc.201700045
F. Krull, P. Breuninger, S. Antonyuk. "Dynamic interactions of polystyrene particles with microstructured surface manufactured by cold spray." EPJ Web of Conferences. Vol. 140. EDP Sciences 140 (2017), https://doi.org//10.1051/epjconf/201714013011
S. Buhl, P. Breuninger, S. Antonyuk: Optimization of a Laval Nozzle for Energy Efficient Cold Spraying of Microparticles, Materials and Manufacturing Processes 33 (2018), 115-122, https://doi.org/10.1080/10426914.2017.1279322
C. Schlegel, J. Chodorski, M. Huster, N. Davoudi, K. Huttenlochner, M. Bohley, I. Reichenbach, S. Buhl, P. Breuninger, C. Müller-Renno, C. Ziegler, J. Aurich, S. Antonyuk, R. Ulber: Analyzing the influence of microstructured surfaces on the lactic acid production of Lactobacillus delbrueckii lactis in a flow-through cell system, Eng. Life Sci. 17 (2017) 865-873.
F. Krull, P. Breuninger, S. Antonyuk: Dynamic interactions of polystyrene particles with microstructured surface manufactured by cold spray, Eur. Phys. J. WOC 140 (2017) 13011.
K. Schmidt, S. Buhl, N. Davoudi, C. Godard, R. Merz, I. Raid, E. Kerscher, M. Kopnarski, C. Müller-Renno, S. Ripperger, J. Seewig, C. Ziegler, S. Antonyuk: Ti surface modification by cold spraying with TiO2 microparticles, Surf. Coat. Technol. 309 (2017) 749-758.
S. Buhl, K. Schmidt, D. Sappok, R. Merz, C. Godard, E. Kerscher, M. Kopnarski, B. Sauer, S. Antonyuk, S. Ripperger: Surface structuring of case hardened chain pins by cold-sprayed microparticles to modify friction and wear properties, Particuology 21 (2015) 32-40.
C. Müller-Renno, S. Buhl, N. Davoudi, J. C. Aurich, S. Ripperger, R. Ulber, K. Muffler, Ch. Ziegler: Novel Materials for Biofilm Reactors and their Characterization, Advances in Biochemical Engineering/Biotechnology 146 (2014) 207-233
K. Schmidt, S. Buhl, D. Hund, S. Ripperger: Kaltgasspritzen zur Mikrostrukturierung von Bauteiloberflächen, Chem. Ing. Tech. 87 (2015) 111-118.
Laboratory Equipment
Cold spray setup
In house developed setup for processing of various metallic powders in the size range 1 to 30 µm
SEM
Phenom 2G pro for analysing the surface morphology of substrates and particles
Triboindenter
Hysitron
Porometer (Model PSM 165, Topas GmbH)
Measurement of the pore size distribution from porous media
BET-Analysis (Model Nova 200e, Quantachrome)
Measurement of the inner surface from porous media
Ultra-Pycnometer (Model 1000T, Quantachrome)
Measurement of bulk density
Contact angle measuring device
Measurement of wetting properties from surfaces contacted by aerosol droplets
High speed cameras
Measurement of particle / droplet trajectories
Laser diffraction
HORIBA
Simulation Tools
ANSYS CFX, ANSYS Fluent
Simulia ABAQUS
EDEM solutions / Liggghts